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I wouldn’t go much bigger than that for safety reasons. Blocks glued to the ends of the runners aided stability and added another place to clamp them down. Here are the recommended speed ranges for various sized router bits. 2 years ago The slab can be as large as your support rails will allow. http://img263.imageshack.us/img263/3937/hitachilog... Good idea on using the CNC as a large mill. Asi) Wearable Steampunk Style Spider, How to Make a Nightstand From Wooden Hangers || DIY Side Table.  To make it easier I drilled a 1-1/2″ “window” in the bottom of the sled next to the router. Speaking of safety, remember to slow your router speed down whenever you use a bit that is more than 1″ wide. I made mine out of 3/4″ plywood. Hi, this inscrutable is just what I was looking for. If your slab is wider than than your bench then you will have to find a way to mount the runners along side the slab. A router outfitted with a wide-diameter bit (see inset) and mounted on a runner-guided sled assembly provides a great way to flatten a slab. Using the Slab Flattening Mill is as easy as sliding your router across the slab and back, moving over a little less than the width of your cutter and repeating until you’re done. I'm fairly new at my CNC and not sure how to obtain the required specs. I am happy to say that flattening a slab of wood with a router was even easier that I thought it would be!  Since I was going to move the entire sled back and forth the sled needed to be at least twice as long as the space between the runners. Just as the first side, plane down the other side till the surface is … The slab is a slice out of a tree, some people call this a “cookie”. I don't have the luxury of CNC technology..  I took off about 3/8″ of material on the initial passes, but on the final pass I reduced that to about 1/8″ to improve the finish. $28.49 $ 28. Do your feeds and speeds for hardwoods: http://goo.gl/GIaFXb Save your file as a ShopBot file and load it into the ShopBot software.Â, For best results, plane down one side of your slab. I like that it is thicker on one end that the other, I think it will add to the rustic look of the slab coffee table. I drilled a hole in the center of the sled and bolted the router in place. Article by ManMadeDIY. • Place guide runners on two sides of the slab The slab will move and grow a bit. Not only was it easy, but the results were great! This walnut slab cut very easily. I used a 1" strait bit and a 30mm template guide with my OF 1400 router. • 3″ or more 10,000 rpm or less. • 2″               15,000 rpm Build the Router Sled. Climb cutting simply means moving the router in the same direction as the cutter. Note that neither of them are wearing hearing protection and they'll be using that router for hours. Learn how to flatten a wood slab with a simple router sled and router. I like the DeWalt 621 router so much that I have 3 of them, but really any good plunge router will be just fine. I also show how I installed a great dust collection port on the back of the sled. 6 years ago on Introduction. Log in. I used plywood retainers (just scrap bits) fastened to the sacrifice board with plastic nails. dustless system is always the best choice to make your wood flat! How to: Flatten and Thickness Large Slabs of Wood with a DIY Router Bridge Planer. 38" x 56" Slab Flattening Mill Flatten uneven, live-edge slabs and rough-sawn lumber using your router and this innovative slab flattening mill from Grizzly. Also remember, the slab itself might have a lot of weight and a lot of surface area creating friction between it and the table which also adds to stability.Â, In your CAD or even CAM package of choice, draw a simple rectangle which will cover the entire area of the wood slab. 49 $49.99 $49.99. Most of the slabs … Machine the Other Side Then Wait. This part was easy partly because my workbench is wider than the slab. I have a very nice walnut slab that I plan to make into a coffee table. To cut the bottom of the sled, use your router’s base to set the width of the cut. on Step 4. 5% coupon applied at checkout Save 5% with coupon. Then wait (a few days or a week). The fibers of the wood lose a lot of tension in a large cutting operation such as this. Question There are specialized surface planing bits, but a regular straight mortising bit will be just fine. CNC Spoilboard Surfacing Router Bits, 1/2 inch Shank 2 inch Cutting Diameter, Slab Flattening Router Bit Planing Bit Wood Milling Cutter Planer Woodworking Tool by NITOMAK (Carbide) 4.5 out of 5 stars 681. This side of the slab had a high spot in the center. router sled. I used a “climb cut” when I flattened the slab to reduce tear out and to direct the chips into the dust hood. He purchased some resin and some amazing olive wood cookies, and we knew it would need a special jig to get it flat. • 3″               12,000 rpm ( The Stone Coat Countertop Slab Jig will adjust to many router size3s and table sizes). ), and wanted some help with the process, and I was PUMPED to lend a hand. router sled at Manor Wood's YouTube channel. Can you share the tool setup specs so I can enter in my VCarve software? One other tip is that adding wax to the top of the runners will make much it easier to move the router sled.

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